Custom Molding

Custom Plastic Molding Services

You want reliable, high quality molded plastic products and a team that supports you from the first idea to final production. With more than 40 years of experience, Churchill Container gives you a proven process built around high speed, thin wall injection molding along with in mold labeling, dry offset printing, and full in-house design and engineering support. You get a turnkey path from concept to finished product, all produced inside our centrally located SQF Level 2 facility in Lenexa, KS so your project stays consistent, efficient, and on schedule.

Assorted popcorn containers and snack dishes, including a Harkins Pop2Go bucket, blue cup
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ANALYSIS

The team studies your goals and requirements to establish a clear direction and aligned vision.

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DEVELOPMENT

Designers and engineers shape practical concepts that refine the look, feel, and function.

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PROTOTYPING

Early models and samples provide a way to confirm fit, function, and overall appearance.

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TOOLING

Custom molds are built for long-term durability, accurate performance, and efficient runs.

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MANUFACTURING

Production takes place in an SQF Level 2 facility with strong accuracy and quality controls.

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DECORATING

Branding options such as in mold labeling, dry offset printing, or embossing elevate the finish.

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CUSTOMER

End users benefit from thoughtful design, strong quality, and a reliable finished product.

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Why Choose Churchill Container for Custom Plastic Products

You get support from a long standing US manufacturer with more than 45 years of experience producing molded plastic products for national brands. Our focus on communication, design support, and consistent production helps your project stay on schedule.


You benefit from:

  • USA-made products
  • Support from a bilingual, experienced team
  • Clear expectations and consistent lead times
  • Strong company culture and low turnover
  • SQF, OSHA, safety, and food safe certifications
  • A team that values transparency, collaboration, and long-term relationships


Whether you need molded cups, buckets, barware, or a completely custom design, we have the equipment, engineering support, and production capacity to bring your idea to life.

Frequently Asked Questions

  • Are you a good fit for my type of project?

    Yes, if you need custom molded plastic containers, lids, or specialty components for concessions, foodservice, retail, or branded programs, we are a strong fit. We focus on high volume production and long term programs, with options to support smaller runs during development.

  • How much experience do you have with custom plastic molding?

    Churchill Container has been producing plastic containers and lids for more than 40 years. You get a team that understands how to balance product performance, branding, and production efficiency because this has been our focus for decades.

  • Can you help with design and engineering, or do I need everything finished first?

    You do not need a final, perfect design to get started. Our in house graphics and engineering teams can review your concepts, help with design for manufacturability, and provide flat proofs and 3D renderings so you can confirm details before tooling and full production.


  • What information do you need to quote my project?

    You get the most accurate quote when you can share a part drawing or CAD file, target volumes, preferred materials, and any performance or food safety requirements. If you do not have all of that yet, our team will ask a few questions and help you define the right starting point. This mirrors what most leading molders request at the start of a project

  • What materials do you work with and can you help me choose?

    We work with a range of resins used in food and beverage, concessions, and retail packaging. Our team can talk through impact resistance, temperature needs, clarity, and sustainability goals so you end up with a material that is practical, safe, and cost effective for your program. Material choice is one of the biggest factors in performance and cost, so we treat it as a key decision, not an afterthought.

  • How do you handle quality control?

    Multiple checkpoints are built into every production run, from setup through final packing. Our centrally located facility operates under SQF Level 2 standards, which means food safety, traceability, and process control are built into our daily work. This gives you consistent products and fewer surprises.

Start Your Custom Molding Project

You deserve a molding partner who keeps things clear and dependable. With Churchill Container, you get a team that listens, communicates, and delivers USA-made products built for consistency. Our in-house design support, strong quality controls, and 40+ years of experience help your project move from concept to production with confidence.